PPG Training

Aquabase Plus SOP Manual

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ii BACK TO INDEX Product Selection IV-V Safety Recommendations 1-4 Safety Gear - Selecting Personal Protective Gear (PD-0001) 3 Maintaining the Refinish Area (PD-0010) 4 1. Cleaning & Surface Preparation - Metal 5-16 Panel Preparation 7 Light Body Repair & Surface Prep Process (PD-0100G) 15 Metal Parts Prep-Primed with E-Coat (PD-0120) 16 Metal Parts Prep-Painted LKQ (PD-0130) 17 Metal Surface Prep-Bare Aluminum (PD-0115) 18 SX Metal Treatments 19 2. Surface Preparation - Plastic 25-32 Bare Plastics - Plastic Prep System (PD-0200C) 25 Bare Plastics - Bare Plastic Prep System (PD-0200NR) 29 Plastic Parts - Primed (PD-0220) 30 Plastic Parts - Painted LKQ (PD-0230) 31 Bumper Sensor Process (PD-0235) 32 3. Masking 35-36 Vehicle Masking Process (PD-0300) 29 4. Spray Equipment 31-46 Spray gun recommendations 39-41 Spray gun Setup Process (PD-0400) 42 Spray gun Troubleshooting Process (PD-0410) 43 Spray gun Cleaning Process (PD-0420) 44-46 5. Primer and Primer Surfacer Application 49-73 Bare Metal Area - Priming with Self Etch Primer (PD-0500) 49 Primer Surfacer (Solvent) - Spraying Process (PD-0520) 59 Primer Surfacer (Solvent) - Rolling Process (PD-0531) 65 Primer Surfacer (Waterborne) - Spraying Process (PD-0580) 66 Primer Surfacer Sanding Process (PD-0590) 73 6. Pre-Paint Preparation 77-84 Calculating How Much Paint To Mix (PD-0610G) 77 Color Identification & Formula Approval (PD-0631) 78 Using the Color Tools (Chromatic Variant Decks, etc.) 79-95 Parts Edging - Cut-In Process w/ Gloss Color or Engine Bay (PD-0641) 91 Tri-Coat Let-Down Panel Procedure (PD-0660) 95 TABLE OF CONTENTS

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